THE USE OF MINERALOGICAL DATA IN INTERPRETATION OF LONG-TERM MICROBIOLOGICAL CORROSION PROCESSES: SULFIDING REACTIONS
M. B. MCNEIL, & B. J. LITTLE
2 MINERALOGICAL OBSERVATIONS
The corrosion rate of iron in the presence of hydrogen sulfide is accelerated by formation of iron sulfide minerals (Wikjord et al. 1980) that stimulate the cathodic reaction. Once electrical contact is established, mild steel behaves as an anode and electron transfer occurs through the iron sulfide. In the absence of oxygen, the metabolic activity of SRB causes accumulation of hydrogen sulfide near metal surfaces. This accumulation is particularly evident when metal surfaces are covered with biofilms. Figure 1 shows concentration profiles of sulfide, oxygen, and pH in a biofilm accumulated on the surface of a mild steel corrosion coupon. The concentration of sulfide is highest near the metal surface where iron sulfide forms quickly and covers the steel surface if both ferrous and sulfide ions are available. At low ferrous ion concentrations, adherent and temporarily protective films of iron sulfides are formed on the steel surface, with a consequent reduction in corrosion rate.
Concentration profiles in a typical biofilm on a mild steel corrosion coupon
Figure 2 is a stability diagram for an iron-water-reduced sulfur system with lines for 10−6 M ferrous iron and 10−2 M sulfide. For clarity, pyrite (FeS2) and mackinawite (Fe9S8) are the only sulfides indicated. Mackinawite is a tetragonal mineral that may be unstable altogether but is definitely unstable above 150°C. It cannot be produced by conventional techniques. Cubic iron sulfide (FeS) can be produced artificially. By applying hydrogen sulfide (H2S) pressures in the range of one atmosphere, Berner (1969) produced “tetragonal FeS,” with the same symmetry as mackinawite but containing somewhat less sulfur and with slight but systematic differences in lattice parameter. Presumably, further increases in H2S pressure could produce material equivalent to natural mackinawite. Parallelograms superimposed on the diagram are bounded by the highest and lowest pH values commonly found in fresh and saline surface waters. The upper portion of the hatched area applies to waters less than 10 m from the surface; the lower (oppositely hatched) area to deeper waters (Garrels and Christ 1965). The region of stability of mackinawite can be seen to be wholly outside the region defined by surface water conditions, excluding waters influenced by peat bogs, coal mines, volcanic activity, and industrial effluents. Because of its metastability, mackinawite is frequently observed on objects corroded for relatively brief periods, and less frequently on archaeological artifacts.
F-S-H2O stability diagram. Fe++ = 10−6 M, total S = 10−2 M
During corrosion of iron and steel in the presence of SRB, a thin (approximately 1 μm), adherent layer of “tarnish” is first formed. This was originally termed “kansite” but has since been identified as mackinawite. As it thickens, the layer becomes less adherent. If ferrous ion concentration in the electrolyte is low, mackinawite alters to greigite, a thiospinel with the formula Fe3S4. (For a more detailed discussion of the older work on these processes, see Trudinger and Swaine 1979, 342–56).
If ferrous ion concentration is high, mackinawite is accompanied by green rust 2, a complex ferrosoferric oxyhydroxide. The presence of green rust 2 may be due to a solubility effect, and its adherence accounts for reduced corrosion rates when the electrolyte is rich in ferrous ions and has a very low renewal rate (Genin et al. 1996).
In summary, mackinawite is easily produced from iron and iron oxides by consortia of micro-organisms that include SRB. The presence of mackinawite in corrosion products formed in shallow water environments with the exclusions previously delineated is proof that the corrosion was SRB-induced. Recent work indicates that on continued exposure to SRB mackinawite alters to smythite (Fe9S11), to greigite (Fe3S4), to pyrrhotite (FeS1+x), and finally to pyrite (FeS2) (McNeil and Little 1990). SRB in thin biofilms on pottery surfaces (Duncan and Ganiaris 1987; Heimann 1989) and silver (McNeil and Mohr 1993) can produce pyrite films from iron-rich waters. SRB can produce pyrite from mackinawite in contact with elemental sulfur (Berner 1969), and thermodynamic analyses indicate that elemental sulfur can coexist with various iron sulfides.
The iron sulfides are important archaeologically for another reason: when iron objects that have been subjected to sulfiding corrosion are retrieved from the sea, reactions can occur that are detrimental to the object and especially to any wood left in association with it (MacLeod and Kenna 1990).
Cuprite (Cu2O), the first product of copper corrosion, forms epitaxially as a direct reaction product of copper with dissolved oxygen or with water molecules (North and Pryor 1970). Cuprite has a high electrical conductivity and permits transport of copper ions through the oxide layer so they can dissolve in the water and reprecipitate. If the water chemistry approximates that of seawater, copper ions reprecipitate as copper hydroxychloride (Cu2(OH)3Cl) (Pollard et al. 1989). Cu2(OH)3Cl has four different crystal structures, one of which, paratacamite, may not be stable at standard temperature and pressure if copper is the only cation (Jambor et al. 1996); matters are further complicated because in corrosion reactions some other polytypes of this compound (atacamite and clinoatacamite) may form pseudomorphically from the metastable form botallackite (Kato and Pickering 1984).
The impact of sulfides on the corrosion of copper alloys has received considerable attention, including published reports documenting localized corrosion of copper alloys by SRB in estuarine environments (Little et al. 1988, 1989) and a report of the failure of copper alloys in polluted seawater containing waterborne sulfides that stimulate pitting and stress corrosion cracking (Rowlands 1965). Copper alloys suffer accelerated corrosion attack in seawater containing 0.01 ppm sulfide after a one-day exposure (Gudas and Hack 1979). A porous layer of cuprous sulfide with the general stoichiometry Cu2−xS, 0<x<1 forms in the presence of sulfide ions (Syrett 1980). Copper ions migrate through the layer, react with more sulfide, and produce a thick, black scale (fig. 3a), which can be altered by oxygen from the environment to a complex sulfide-oxide scale (fig. 3b). The sulfide scale does not confer much protection against further attack, but the sulfide-oxide scale provides even less.
Schematic drawings of sulfide scales on a copper alloy, showing the typical structure for a film formed under anaerobic conditions.
Schematic drawings of sulfide scales on a copper alloy showing the film formed during periods of occasional aeration.
Figure 4 is a stability diagram for copper and its minerals drawn for 10−6 M total dissolved copper and 10−2 M total sulfide. Parallelograms superimposed on the diagram are similar to those described for figure 2 and are appropriate for the analysis of corrosion mineralogy under nonhydrothermal conditions. McNeil et al. (1991) used figure 4 to interpret results from laboratory experiments. They exposed mixed cultures known to contain SRB to copper and copper-nickel alloys in a variety of natural and synthetic waters containing sulfates for 150 days. The pH values of the waters, measured after two weeks, were between 5.5 and 6.8. All copper-containing metals exposed to SRB in isolated cultures and in the natural augmented waters were covered with black, sulfur-rich deposits (fig. 5). The thickness and tenacity of the surface deposits varied among the metals and cultrues. Corrosion products on commercially pure copper were consistently nonadherent. Corrosion products on copper alloys were more adherent and in some cases difficult to scrape from the surface. In all cases, bacteria were closely associated with sulfur-rich deposits, as evident in the scanning electron microscope (SEM) micrographs in figures 6a and 6b; the bacteria are encrusted with copper sulfides. Most SEM micrographs of SRB on copper surfaces indicate a monolayer of cells overlaying a sulfide layer. Transmission electron microscopy has been used to demonstrate that bacteria are intimately associated with sulfide minerals and that on copper-containing surfaces the bacteria were found between alternate layers of corrosion products and attached to base metal (Blunn 1986).
Cu-S-H2O stability diagram. Total Cu = 10−6 M, total S=10−2 M
Photomicrograph of sulfur-rich deposits on a 1 × 2 cm copper coupon, 10x
Scanning electron micrograph of microbial deposits. Deposits on admiralty brass (60% Cu/39.25% Zn/.75% Sn) exposed to seawater, 2500x.
Scanning electron micrograph of microbial deposits. Deposits on 90% Cu/10% Ni exposed to sea water, 10,000x.
Biomineralogy of copper sulfides has been studied for more than a century (Daubree 1862, de Gouvernain 1875; Baas-Becking and Moore 1961; Mor and Beccaria 1975; Syrett 1977, 1980, 1981; McNeil and Little 1992). The complexity of the resulting observations reflects the complexity of the copper-sulfur system, especially in the presence of alloying elements or iron in the environment (Kostov and Minceva-Stefanova 1981). Both high- and low-temperature polytypes of chalcocite (Cu2S), digenite (Cu9S5), djurleite (Cu1.93S–Cu1.97S), anilite (Cu7S4), spionkopite (Cu39S28), geerite (Cu8S5), and covellite (CuS, generally blue-remaining) have been reported. In long-term corrosion where waters contain significant iron, chalcopyrite (CuFeS2) is a common product(Daubree 1862); de Gouvernain 1875; McNeil and Mohr 1993), and orickite (hydrated chalcopyrite) has also been observed (Tribe 1998). While chalcopyrite films can be formed abiotically in high sulfur concentrations (Cuthbert 1962), chalcopyrite and most other copper sulfides are not generally found as products of abiotic corrosion.
Detailed kinetics of individual reactions are not fully understood, and the consequences for corrosion depend on many factors, including mineral morphology and variations of redox and pH with time (McNeil and Mohr 1993). Discussions of alteration kinetics are contained in a number of articles (Baas-Becking and Moore 1961; Roseboom 1966; Craig and Scott 1976; Putnis 1977; Evans 1979). The general phenomenology can be understood by the following approach. Microbial consortia that include SRB produce anoxic, sulfide-rich environments in which the conversion of copper to copper sulfides is thermodynamically favored at a concentration of 10−2 M sulfide (see fig. 4). Reactions appear to proceed as suggested by Ostwald's principle: the first sulfur-poor compounds are converted to sulfur-rich compounds. One would expect a layering effect with covellite on the outside and chalcocite next to unreacted copper metal. This effect has not been studied, and indeed would be very difficult to study on pure copper because of the porous and mechanically unstable corrosion products. In short-term experiments with excess of copper over available sulfur, chalcocite with little or no covellite is formed (McNeil et al. 1991). Covellite is produced if excess sulfide is available, either deliberately provided (Baas-Becking and Moore 1961) or naturally available (Daubree 1862; Mor and Beccaria 1975).
The presence of dissolved iron leads to other complications. Not only has chalcopyrite been observed, but also digenite (Baas-Becking and Moore 1961; Mor and Beccaria 1975; North and MacLeod 1986; McNeil et al. 1991), djurleite (Macdonald et al. 1979; McNeil et al. 1991), and the hexagonal high-temperature polytype of chalcocite (McNeil et al. 1991). These observations can be interpreted in terms of the simplexity principle (Goldschmidt 1953): impurities tend to stabilize high-entropy, high-temperature polytypes. Digenite stability is promoted by iron (Craig and Scott 1976) and apparently djurleite by nickel (McNeil et al. 1991). It was observed that corrosion products containing djurleite showed substantial adherence and mechanical stability, while the corrosion products on pure copper, composed of chalcocite with only traces of other minerals, were powdery and nonadherent.
It has been argued that if the copper sulfide layer were djurleite, the sulfide layer would be protective (McNeil et al. 1991). Even if such a sulfide film were technically passivating, the mechanical stability of the film is so poor that sulfide films in general cannot be regarded as offering the resistance to further attack associated with good patination. In the presence of oxygen, the possible corrosion reactions in a copper sulfide system are extremely complex because of the large number of stable copper sulfides (Kostov and Minceva-Stefanova 1981), their differing electrical conductivities, and catalytic effects. Transformations between sulfides or of sulfides to oxides result in changes in volume that weaken the attachment scale and oxide subscale, leading to spalling of corrosion products.
There is one class of conditions under which biofilms appear not to produce sulfide minerals. If conditions at the surface of a copper alloy permit precipitation of nantokite (CuCl) under the cuprite layer, the alloy becomes vulnerable to bronze disease (Scott 1990) or pitting corrosion (Lucey 1967), depending on mass transport conditions. The presence of alloying elements does not protect against the formation of nantokite and the consequent bronze disease corrosion (Mond and Cuboni 1893), though it probably affects the kinetics (North and Pryor 1970; Hack et al. 1986).
The role of biofilms in the forms of corrosion associated with nantokite is not well understood, though biofilms are frequently observed and acid-producing bacteria could help produce the requisite conditions by increasing acidity in anodic regions and restricting cation transport away from the surface, maintaining higher copper ion concentrations (McNeil and Mohr 1992). Bronze disease and sulfiding microbiologically influenced corrosion are not observed in the same region, perhaps because the local redox environment required to produce bronze disease is too oxidizing for sulfiding. Another possibility is that the copper ion concentrations associated with nantokite, malachite, and the various polytypes of Cu2(OH)3Cl may make the local environment toxic for SRB. The solubilities, while low compared to many copper compounds, are many orders of magnitude higher than those typical of copper sulfides (Brooks et al. 1968; Rose 1969; Livingston 1991). For example, in neutral water with 10−6 M Cl− the concentration of Cu+ in equilibrium with a typical Cu2(OH)3Cl polytype is near 10−3 M, while the concentration of Cu+ in equilibrium with covellite, CuS, is 10−23 M. Metal sulfide solubilities are generally higher than those derived by simple application of solubility products because of the formation of various sulfide complexes. Nonetheless, the equilibrium concentrations of copper ions in contact with sulfide minerals are still orders of magnitude lower than those observed when only oxide minerals are present (Crerar and Barnes 1976; Davies-Colley et al. 1985).
Figure 7 is a silver-water-chloride-sulfur system stability diagram. The different stability regions are annotated with differing sulfide concentrations. Conventionally such diagrams are drawn for a metal ion concentration of 10−6 M. However, in this case there is no region where such a concentration of Ag+ is stable. The limit imposed on Ag+ concentration by the low solubility of Ag sulfide and chloride minerals is important to the corrosion processes in that it permits biofilm growth on a substrate, which oxidizes to a fairly toxic cation. The upper diagonal line (a) is the oxygen line, above which water is thermodynamically unstable with respect to oxygen geneation. The lower diagonal line (b) is the hydrogen line, below which water is thermodynamically unstable with regard to hydrogen evolution. Waters do exist outside these boundaries under special conditions. The horizontal line (c) separates the regions in which chloride corrosion of silver can and cannot take place. The upper hatched area below line (d) approximates the region of effective redox-acidity conditions for near-surface waters. Strongly acidic and basic regions are characteristic of groundwaters but not seawaters. The effective redox potential of oxygenated water is less than would be calculated thermodynamically from oxygen concentrations because of kinetic effects. The effective redox potential also depends on water pollutants, temperature, and temperature-pressure history. The lower, oppositely hatched parallelogram indicates redox-acidity conditions existing in natural waters but not characteristic of near-surface waters. Bulk water conditions outside the parallelograms are found in peat bogs, coal mines, and at depths not considered in this article. The heavy diagonal line (e) through the hatched area indicates redox conditions for a series of waters sampled from a brackish, stagnant pond in an industrialized area in Scandinavia where surface waters had a high oxygen content and deep waters contained 40 mg l−1 H2S and significant amounts of decaying organic material (Garrels and Christ 1965). Pond conditions were used to define the upper and lower Eh limits near pH = 7. Upper and lower Eh limits at other pH values were estimated by assuming them to be controlled by oxidation. The hatched regions were generated using pond conditions to define the upper and lower Eh/pH values near neutrality. The upper portion of the hatched area applies for waters less than 10 m from the surface; the lower portion represents waters at depths greater than 10 m. To achieve conditions outside those defined by the two parallelograms at a metal surface requires the presence of a biofilm maintaining conditions radically different from those in the bulk environment.
Ag-S-H2O stability diagram [cl−] = 10−6 M
Silver and its alloys are subject to corrosion by reduced sulfur species including H2S, generally of microbiological origin. In air (e.g., in a museum) H2S can be the consequence of biodegradation of sulfur-containing polymeric materials, producing monoclinic acanthite (Ag2S) (Banister 1952; Bauer 1988). Figure 7 indicates the possible thermodynamically stable phases for silver equilibrated with varying total sulfur compositions in 0.46 M sodium chloride (NaCl) (typical for seawater). It is assumed that reduced sulfur species (S2−, HS−, H2S) are in equilibrium. A straightforward type of silver corrosion is conversion of silver to chlorargyrite (AgCl), as indicated above line (c). Below line (c) metallic silver is stable, except for the wedge-shaped areas pointing down and to the right, indicating regions of stability for monoclinic acanthite (Ag2S). The region between the diagonal lines bounding the upper hatched region approximates the effective oxidizing behavior of near-surface, fully aerated seawater (Garrels and Christ 1965). Most shallow sea chemistries fall into this region. Conditions in shallow land burials where the major source of groundwater is rain or surface water percolating through soils are near this region. Chlorargyrite is stable in seawater and chloride-rich shallow-land burial conditions.
There are three polymorphs of Ag2S. Monoclinic acanthite is stable up to 176°C (Kracek 1946). Body-centered cubic argentite (Kracek 1946) is stable from 176°C to a temperature between 586°C and 622°C, above which the stable form is a face-centered cubic polymorph (Djurle 1958; Barton 1980). The high-temperature polymorph has never been observed in corrosion. Reactions between Ag2S polymorphs are very fast. Pure body-centered cubic argentite (Ag2S) is not found in nature at standard temperature and pressure, and artificial argentite made with pure silver cannot be quenched to room temperature (Roy et al. 1959).
Laboratory data on sulfide attack on silver can be summarized as follows: (1) corrosion of silver by reduced sulfides, whether H2S (Sinclair 1982; Volpe and Peterson 1989) or organic sulfides (Sinclair 1982) produces acanthite; (2) carbon disulfide (CS2) does not produce corrosion; (3) the corrosivity of organic sulfides appears to be controlled by transport mechanisms and thus by vapor pressures; and (4) the rate of sulfidation is strongly affected by ammonia (NH3) and iron dissolved in the silver (Biestek and Drys 1987). Abiotic aqueous corrosion of silver in the presence of reduced sulfur species produces acanthite in bulk (Birss and Wright 1981; Campbell et al. 1982). Argentite is observed when objects made of impure silver (e.g., coins) are corroded in sediments over archaeological periods (Gettens 1963; North and MacLeod 1986). If chloride (Cl−) is present, acanthite or argentite combined with chlorargyrite is formed.
These observations support the hypothesis that formation of argentite is limited to precipitation of a silver-copper sulfide by reduced sulfide species. This theory is consistent with the observation that argentite corrosion products are sometimes accompanied by jalpaite (Ag1.5Cu.5S) (North and MacLeod 1986). Argentite made of pure silver is unstable at room temperature; yet there are two reasons why argentite should precipitate during microbiologically influenced corrosion of archaeological objects. Argentite is usually associated with jewelry and coinage containing several percent copper. Argentite, unlike acanthite, can accommodate almost 30% copper in its lattice (Shcherbina 1978). The phenomenon is parallel to the production of akageneite rather than goethite in the corrosion of meteorites, which is attributed to the ability of the akageneite lattice to accommodate significant Cl−, whereas the goethite lattice can accommodate little or none (Buchwald 1977). Precipitation of a mineral from an impure environment favors a loose crystal structure capable of accommodating impurity atoms (Goldschmidt 1953).
Argentite formation occurs when an object made of silver-copper alloy is in a water-saturated deposit containing SRB in a biofilm capable of maintaining reducing conditions and bacteria (perhaps ammonia producers) capable of solubilizing silver and copper atoms. A layer of sand or soil restricts the ability of the metal ions to escape, so that concentrations of copper and silver ions within the biofilm rise to levels that cause precipitation. The precipitation of argentite is favored for the reasons given above. Jalpaite forms in regions where the copper concentration is high. Argentite and jalpaite could, in principle, be stabilized by corrosion of pure silver in a copper-rich environment (e.g., silver coins with copper coins), but for practical purposes, the presence of either argentite or jalpaite implies that the silver artifact originally contained significant copper.
2.4 OTHER METALS
SRB-induced corrosion of zinc produces a zinc sulfide reported to be sphalerite (ZnS) (Baas-Becking and Moore 1961). SRB on lead carbonates produces galena (PbS) (McNeil and Little 1990). Galena has been found more recently as a lead corrosion product in SRB-induced corrosion of lead-tin alloys (McNeil and Mohr 1993).